From leak-proof sealing protection to long-term protection, the logic of enhancing the durability of Baozhong rubber and plastic waterproof sealant
The core value of waterproof sealant does not lie in temporarily sealing
leaky gaps, but in being able to maintain a sealing barrier for a long time and
adapting to structural deformation. The improvement of durability has become the
core direction of technological iteration in the industry. After being put into
use in the market for several years, many general-purpose sealants often
experience cracking, powdering, shrinking, and edge detachment problems. The
fundamental reason lies in the formula system being unable to adequately cope
with long-term complex environmental wear. Longkou City Baozhong Rubber and
Plastic Company focuses on the aging and wear mechanism of materials, optimizes
the formula, and continuously improves the long-term stability of the
sealant.
The aging and wear of materials may be caused by various factors. Long-term
exposure to outdoor ultraviolet radiation will damage the polymer chains in the
gel. In underground and water conservancy scenarios, due to long-term immersion
in water, hydrolysis reactions are prone to occur. In industrial areas, acidic
or alkaline media will erode the gel, weakening its mechanical structure.
Repeated expansion and contraction caused by temperature changes will accelerate
the fatigue damage of the gel. Traditional sealant formulas usually focus on
initial bonding strength, but lack consideration for the tolerance to repeated
wear over many times. Baozhong Rubber and Plastic Company based on the aging and
wear mechanism of materials, conducts formula optimization. By adjusting the
proportion of reinforcing fillers and functional additives, the gel's resistance
to photolysis, hydrolysis, and medium corrosion can be enhanced.
Currently, the application ratio of rubber materials and sealants in the
engineering field is continuously increasing. Concrete, metal, rubber, and glass
are widely used on various substrates. The thermal expansion coefficients of
different substrates vary significantly, resulting in continuous displacement
stress at the joints. If the rebound capacity of the sealant is insufficient,
the stress accumulation will lead to gel rupture. The company has developed
adaptive waterproof sealants for different substrate combinations. By adjusting
the modulus range of the gel, the bonding strength and elastic buffering
performance during deformation can be balanced on hard substrates, thereby
reducing the risk of seal failure caused by structural displacement.
The phenomenon of product homogeneity within the industry is quite obvious.
Most manufacturers still use mature and universal formulas, lacking customized
adjustments for specific scenarios. Baozhong Rubber and Plastic aims to avoid
falling into low-price competition in the ordinary product market and instead
focuses on targeted improvements for specific application scenarios, such as old
building renovations, underground water storage facilities, and the sealing of
photovoltaic frame supports. For old wall substrates, their surfaces are loose
and porous, and the company has optimized the wetting performance of the gel to
enhance adhesion on porous substrates; for long-term water-immersed water
storage facilities, the gel's waterproof barrier structure has been
strengthened. Outdoor photovoltaic modules have been optimized to have
anti-yellowing, insulation protection, and related performance to meet the
exclusive usage requirements of specific application scenarios.
In addition to formula optimization, the control of production processes
also directly affects the durability performance of the finished products.
Insufficient dehydration of raw materials, uneven mixing, and imbalanced control
of curing time will shorten the service life of the sealant. The company has
established a complete raw material pre-treatment process, regulates the
temperature control standards for multi-stage mixing processes, fixes the static
curing process of the gel, and stabilizes the uniformity of the cross-linking
network inside the gel. At the same time, the company has established a
long-term sample retention observation mechanism, continuously tracking the
performance degradation of the gel in different environments, and through
reverse iterative formula adjustments, continuously reducing the degradation of
product long-term performance, promoting the industry's transition from
short-term compliance to long-term protection.